Raw steel in one door, finished part out the other
Cutting, forming, welding, moulding, rubber and coating all happen on our own floor. Nothing is farmed out to a subcontractor you cannot see, which is why our lead times hold and our quality does not drift between runs.
01 — Metal forming
Cutting, stamping and bending
Laser & sheet cutting
Sheet and tube cut to profile with clean edges that carry straight into welding without secondary work.
- Mild steel, stainless, aluminium
- Tube and section cutting
- Nesting for material yield
Stamping & punching
Progressive stamping on dies cut in our own tool room — so a die correction is a walk across the floor, not a shipment.
- Rim halves and hub components
- Brackets, plates, perforated panels
- Tooling stored on site for repeat runs
Automated bending
Brake press and tube bending held to repeatable angles across a full production run.
- Handles, frames, legs
- Multi-bend fixtures
- First-article check before run
02 — Assembly & finishing
Welded, coated and boxed in-house
Jigged MIG and spot welding, then straight onto our own powder coating line. Because coating is ours, colour matching and film thickness are controlled instead of negotiated.
Welding
Fixtured MIG and spot welding for frames, brackets and full assemblies, with weld checks built into the line.
Powder coating
Pretreat, coat and cure on our own line. Your RAL or Pantone, consistent from first carton to last.
Assembly & packing
Bearings pressed, wheels fitted, retail packaging and barcodes applied to your artwork.
03 — Rubber & moulding
We make the tire, not just the wheel
Rubber
Mixing & curing
Our own compound, our own cording structure, vulcanized and cured on site — the reason our tires hold tread life claims.
Polyurethane
Low-pressure PU injection
Flat-free tires foamed onto our standard rims, so a customer can switch from air without changing the fork.
Plastics
Plastic injection
Rims, hubs, trays and moulded components matched to the steelwork in the same assembly.
04 — Tooling & engineering
Your tooling, built and kept here
We cut dies and build fixtures in our own tool room. When you invest in tooling with us, it stays on our floor for your runs only — never listed on our sites, never taken to a trade show.
Drawing or sample
Send a CAD file, a PDF drawing, or the physical part. We reverse-engineer from a sample when no drawing exists.
Honest tooling call
We tell you plainly whether new tooling is needed or an existing die can be modified.
Prototype first
A physical prototype for your approval before a production run is scheduled.
NDA on request
Signed before you send anything, if that is how you prefer to work.
05 — Quality & logistics
Checked before it leaves, shipped how you buy
In-line inspection
Dimensional and weld checks at each station, not only at the end of the line.
Pre-shipment sampling
AQL sampling before container loading. Third-party inspection welcome.
Two countries
Thailand and China factories let us quote the better landed cost and route around tariffs.
FCL & LCL
Work with your freight forwarder, or we ship direct to your door.
Tell us what you need made
Send a drawing or a sample part. We come back with pricing, tooling requirements and a realistic timeline.